Adhesives for Orthopedic and Prosthetic Devices

Cutting edge adhesives, sealants and coatings offer specialty solutions for orthopedic and prosthetic device manufacturing. Master Bond’s biocompatible and non-cytotoxic line of products feature high bond strength to dissimilar substrates, outstanding sterilization resistance, rapid cure speeds, gap filling capabilities and easy automated dispensing.

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Adhesives for Orthopedic and Prosthetic Device Applications

Products by Chemistry

  • One and two component epoxies
  • One and two part silicones
  • Cyanoacrylate adhesives
  • UV, LED and Dual (UV+Heat) Curable adhesives
  • Non-cytotoxic primers for polyolefins

The design and manufacturing of not only orthopedic surgical equipment but also prosthetic equipment involves a high degree of complexity. Such applications have also seen the increasing use of electronic sensors, electronic equipment, and digital imaging systems. These systems could include devices ranging from protein detection MEMS sensor implants, to telemetry stress measuring knee implants, to strain sensing sensors, to socket arm prosthetics, to wireless load measuring systems for vertebral body replacements..

Master Bond has a series of biocompatible and non-cytotoxic compounds specially formulated to meet stringent requirements for orthopedic surgical and prosthetic devices. Many products have been tested for the USP Class VI biocompatibility requirements and/or ISO10993-5 non-cytotoxicity requirements. Ranging from two component, room temperature curable epoxies with ultra low viscosities for encapsulation applications, to high viscosity non-drip, one component heat curable or moisture curable systems, these products are designed to provide a wide range of properties. Select formulations provide excellent repeated autoclaving or resistance to sterilants like Hydrogen Peroxide. New products focusing on improving the speed of cure include dual curing capabilities, which can be tacked with UV light and post cured with moderate heat.

Part NumberChemistryBiocompatibilityType of CureKey Feature
EP42HT-2Med2 component epoxyUSP Class VI & ISO10993-5Room temperature or moderate heatRepeated sterilization
MasterSil 153Med2 component siliconeUSP Class VI & ISO10993-5Room temperature or moderate heatExcellent flexibility
X21Med1 component primerISO10993-5Room temperature or moderate heatPrimer for polyolefins
UV15DC80Med1 component UV+heat Dual Curing AdhesiveUSP Class CI & ISO10993-5UV light 365 nm + 80-100°CEnhanced processing speeds
LED405Med1 component LED curable adhesiveISO10993-5LED light at 405 nmGood dimensional stability with nanosilica filler

View all USP Class VI certified products